Infrastructure & Production Process

At the heart of Golden Coir Tufts lies an expansive, state-of-the-art infrastructure built amidst the rich greenery of Pollachi. We have designed our facility to showcase our dedication to quality, innovation, and eco-friendly practices. Our manufacturing process allows us to produce 5 million mats annually, to meet the demands of our customers at any scale.

Administrative Office

Two expansive warehouses to ensure secure and systematic storage, and to aid in swift and organised product dispatches.

PVC / Latex Pouring Area

To facilitate clean and sustainable water management practices.

Production Unit

Designed to match international standards to to meet innovation and quality in every stage.

Empowering Women

Two expansive warehouses to ensure secure and systematic storage, and to aid in swift and organised product dispatches.

Quality Check of Finished Goods

To facilitate clean and sustainable water management practices.

Shearing

Designed to match international standards to to meet innovation and quality in every stage.

Loom 1 & 2

Two expansive warehouses to ensure secure and systematic storage, and to aid in swift and organised product dispatches.

Bare Mat Cut in Sizes

To facilitate clean and sustainable water management practices.

Trimming Process

Designed to match international standards to to meet innovation and quality in every stage.

Printing Process

Two expansive warehouses to ensure secure and systematic storage, and to aid in swift and organised product dispatches.

Quality Check Area

To facilitate clean and sustainable water management practices.

Warehouse - 2

Designed to match international standards to to meet innovation and quality in every stage.

Packing Process

Two expansive warehouses to ensure secure and systematic storage, and to aid in swift and organised product dispatches.

Warehouse - 1

To facilitate clean and sustainable water management practices.

Office Reception

Designed to match international standards to to meet innovation and quality in every stage.

Administrative Office

01

Our administrative office is the hub of our operations, our team works tirelessly to ensure smooth functioning and production. We're dedicated to sustainability and customer satisfaction. Our office is equipped with the latest technology to facilitate efficient communication and organization. Our goal is to provide high-quality, sustainable products that meet our customers' needs.

Production Unit

02

Our production unit is where the magic happens, where raw coconut coir is transformed into beautiful, sustainable floor mats. Our team members work tirelessly to ensure every mat meets high standards. We use eco-friendly processes and materials to minimize our carbon footprint. Our production unit is designed for maximum efficiency and productivity.

PVC Latex Pouring Area

03

In this area, we carefully pour PVC latex onto the coconut coir to create a durable and water-resistant backing for the doormats. This process requires precision and attention to detail to ensure a high-quality finish. Our team is trained to work with the latest equipment and techniques to achieve excellent results. The result is a mat that's both stylish, functional and eco-friendly.

Empowering Women Force in Coir Spool

04

We're proud to empower women by providing them with opportunities to work in our coir spool area. Here, they skillfully wind coconut coir into spools, which are then used to create our doormats. We believe in equal opportunities and fair wages for all. Our women's empowerment program is an integral part of our sustainability mission.

Quality Check Coir Yarn

05

Before our coir yarn is used to create doormats, it undergoes rigorous quality checks to ensure it meets our high standards. Our team inspects every batch for texture, color, and durability. We're committed to providing only the best materials for our products. Our quality control process ensures that every mat that leaves our factory is of the highest quality.

Coir Yarn Being Tufted

06

In this stage, our skilled artisans use specialized equipment to tuft the coir yarn into the desired thickness and texture for the doormats. This process requires great skill and attention to detail to achieve the perfect pile height and density. Our team takes pride in their work, ensuring every mat is crafted with care.

Loom

07

Our looms are the heart of our weaving process, where the coir yarn is woven into beautiful patterns and designs for our doormats. Our skilled weavers work tirelessly to create mats that are both functional and stylish. We use traditional techniques combined with modern technology to achieve exceptional quality.

Bare Mat Cut in Sizes

08

Once the mats are woven, they're cut to size to fit various entrance ways and doorways. Our team takes great care to ensure precise cutting and finishing to prevent damage. We offer custom sizes to fit our customers' specific needs.

Shearing Process

09

In this stage, we use specialized equipment to shear the coir fibers to the desired length and texture. This process requires great skill to achieve the perfect pile height and density. Our team is trained to work with the latest machinery to ensure a precise finish.

Trimming Process

10

After shearing, our mats undergo trimming to remove any excess fibers or uneven edges. This process requires attention to detail to ensure a clean, finished look. Our team ensures that every mat is perfectly trimmed and finished.

Printing Process

11

For our printed doormats, we use eco-friendly inks and state-of-the-art printing technology to achieve vibrant colours and crisp designs. Our team is skilled in various printing techniques to ensure a high-quality finish. We offer custom printing options to fit our customers' branding and design needs.

Quality Check Area Empowering Women

12

Our quality check area is where our team of skilled women inspectors carefully examine every doormat for quality and durability. They check for texture, color, and finish, ensuring every mat meets our high standards. We're proud to empower wome through this program.

Warehouse

13

Our warehouse is where we store our finished doormats, ready to be shipped to customers around the world. We take great care in storing and handling our products to prevent damage or deterioration. Our warehouse team is trained to ensure efficient order fulfilment and timely shipping.

Packing Area Empowering Women

14

In our packing area, our team of women carefully packs each doormat into eco-friendly packaging materials, ready for shipping. We believe in fair wages and equal opportunities for all. Our women's empowerment program is an integral part of our sustainability mission.

Packing Area

15

Our packing area is where we carefully prepare our doormats for shipping. We use eco-friendly packaging materials and take great care to prevent damage during transit. Our team is trained to ensure efficient order fulfillment and timely shipping.

Warehouse External Office

16

Our external office is where our customer service and sales teams work to provide exceptional service to our customers. We're dedicated to sustainability and customer satisfaction. Our team is equipped with the latest technology to facilitate efficient communication andThere was a problem generating a response. Please try again later.

Office Reception

17

A minimal yet classy office reception where our coconut coir doormats greet you with sustainability and style. As you step into our office, know that our commitment to the environment is woven into every fibre. Let's work together to make a greener tomorrow.

Meeting Area

18

Gather around with a clear conscience! Our meeting space is equipped with coconut coir mats that not only provide comfort but also support our planet's well-being. As we discuss innovative ideas, our eco-friendly mats remind us of our responsibility to the environment. Let's make a positive impact, one meeting at a time.

Office Area

19

Step into our office, where sustainability meets productivity! Our coconut coir doormats are a testament to our dedication to eco-friendly practices. As we work together to create a greener future, our mats stand as a reminder of our commitment to the environment. Let's grow a better tomorrow, one step at a time.

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